Steam generators (steam evaporators) are widely used in industrial and commercial settings, particularly where fast, efficient, and clean steam is required. Below are their primary applications and advantages:
I. Food Processing Industry
Steaming & Cooking
Applications: Steamed buns, dumplings, frozen food precooking; meat/seafood parboiling.
Advantages: Generates high-temperature steam (225°C) in ≤3 minutes with precise temperature control (±1°C), preventing under/overcooking.
Sterilization & Sanitation
Applications: High-temperature sterilization for packaging, cans, utensils; CIP cleaning in dairy pipelines.
Advantages: 120°C+ steam eliminates 99.9% bacteria (e.g., E. coli), compliant with HACCP/FDA standards.
Drying & Dehydration
Applications: Vegetable/fruit dehydration; seasoning (e.g., soy residue) drying.
Advantages: Low-temperature steam (60-80°C) preserves nutrients while saving 35% energy (108% thermal efficiency).
Molding & Setting
Applications: Chocolate mold heating, candy shaping, noodle steam-setting.
Advantages: Adjustable humidity (50-95%) prevents cracking/adhesion.
II. Textile & Apparel Industry
Fiber Setting: Softens fabrics and reduces wrinkles (e.g., wool sweaters).
Dyeing Fixation: Enhances dye adhesion and uniformity.
Advantages: Chemical-free, eco-friendly, and improves fabric quality.
III. Medical & Pharmaceutical Industry
Equipment Sterilization: Autoclaving surgical tools/lab devices.
Drug Production: Steam-assisted extraction, concentration, and drying (e.g., TCM preparations).
Advantages: Complies with GMP, ensuring safety and zero contamination.
IV. Chemical & Energy Industry
Reactor Heating: Temperature control for chemical reactions.
Pipeline Tracing: Prevents high-viscosity fluids (e.g., crude oil) from solidifying.
Advantages: Corrosion-resistant designs (e.g., 316L stainless steel) for acidic/high-temperature environments.
V. Other Common Uses
Hotel Laundries: Fast steam ironing and linen disinfection.
Construction Humidification: Concrete curing in winter.
Greenhouse Farming: Regulates humidity/temperature for crop growth.
Technical Advantages
✔ High Efficiency: Fully premixed condensing tech (>100% efficiency), 30-50% energy savings vs. traditional boilers.
✔ Eco-Safe: Low-NOx emissions (<30mg/Nm³) and flameless operation (explosion-proof).
✔ Smart Control: IoT-enabled remote monitoring with auto pressure/temperature adjustment.
Selection Guide
Small-scale (e.g., kitchens/laundries): 0.5-1T/h modular units (wheel-mounted).
Large-scale (e.g., food plants): 4-10T/h high-pressure gas-fired systems (25kg).
For industry-specific solutions or technical specs, feel free to inquire!